Kaldnes MBBR vs Biochip Media – Smart Carriers for High-Performance Wastewater Treatment
When it comes to cutting-edge biological wastewater treatment, choosing between Kaldnes MBBR vs Biochip media can be transformative. Both are engineered carriers that support biofilm growth in Moving Bed Biofilm Reactors (MBBR), but their design, surface area, and performance differ—making the right choice essential for system efficiency and sustainability.
What Makes MBBR Kaldnes Carrier with Biochip Surface Special?
🔷 Innovative Biochip Surface Design
The standout feature of this carrier is its flat, chip-style surface—contrasting traditional cylindrical media—designed to offer immense protected surface area for microbial colonization. With over 5500 m²/m³, it significantly boosts treatment efficiency in compact systems.
🔷 Virgin PE Construction
Crafted from high-grade polyethylene, the carrier is non-toxic, chemically inert, UV-resistant, and highly wear-resistant. It remains structurally stable for 15–20 years, even under continuous operation and varying loads.
🔷 Optimized Size & Shape
Measuring approximately 30 mm in diameter and 1 mm thick, the biochip carriers ensure even distribution and agitation in aerated tanks. Their slim profile also enables natural self-cleaning, preventing excessive biofilm buildup.
Technical Specifications
| Specification | Details |
|---|---|
| Surface Area | > 5500 m²/m³ |
| Material | Virgin Polyethylene (PE) |
| Diameter | 30 mm |
| Hight | ~1 mm |
| Rate of Bioactivity | 500–1,400 g NH₄–N/m³/day |
| Expected Lifespan | 15–20 years |
How It Works
In an MBBR system, the Kaldnes MBBR vs Biochip Media is suspended in the reactor, allowing microorganisms to form dense biofilms on the surfaces. As the carriers move, they ensure adequate contact with wastewater, oxygen, and nutrients. The flat, self-shedding surface encourages biofilm detachment when it becomes too thick—maintaining optimal thickness for peak biological activity.
Ideal Applications
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🏙️ Municipal Wastewater Treatment Plants (WWTPs)
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🏭 Industrial Effluent Systems (e.g., food, beverage, chemical)
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🐟 Recirculating Aquaculture Systems (RAS)
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🔄 Upgrading Existing Activated Sludge Systems
The flexibility of the MBBR Kaldnes Carrier with Biochip Surface makes it ideal for aerobic, anoxic, and anaerobic zones—allowing seamless integration into multi-stage treatment systems.
Benefits
✅ High Treatment Efficiency
Thanks to its large protected surface, the carrier supports rapid BOD, COD, and nitrification processes—delivering consistently high effluent quality.
✅ Compact & Scalable
Its high surface-area-to-volume ratio supports smaller reactor sizes. To scale up capacity, simply add more carriers—no tank modifications required.
✅ Low Maintenance
The self-cleaning biochip structure eliminates the need for manual backwashing or media replacement. Power consumption remains low due to efficient biofilm operation.
✅ Shock Load Resilience
The robust material and flexible design handle variable influent flows and pollutant loads without biofilm sloughing or media breakage.
Conclusion
If you’re seeking a high-performance, low-maintenance solution to enhance your MBBR or upgrade existing systems, the MBBR Kaldnes Carrier with Biochip Surface delivers exceptional results. Its innovative biochip design, durable construction, and cost-effective operation make it an ideal solution for modern wastewater and aquaculture treatment.
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